Samsung Display Lighting Module
A custom USB-powered illuminated branding module featuring an acrylic light guide, integrated LED driver, and efficient 5V-to-12V power conversion for Samsung retail TV displays.
Project Overview
The Samsung Smart Retail Display Lighting Module was developed to enhance the visual presentation of Samsung televisions in retail environments.
The project combines custom electronics, precision acrylic fabrication, LED lighting, and embedded power management into a compact display module that highlights key TV technologies such as 4K, Crystal UHD, QLED, Neo QLED, and other product features.
Powered directly from the television’s USB port, the module automatically illuminates when the TV is powered on, eliminating the need for external power supplies while maintaining a clean and professional installation.
Client Requirements
The client required a display module capable of:
- Highlighting Samsung TV technologies.
- Producing soft, uniform LED illumination.
- Operating directly from the TV USB port.
- Eliminating external power adapters.
- Maintaining low power consumption.
- Supporting multiple branding designs.
- Providing premium visual appearance.
- Simplifying installation.
- Reducing production cost.
- Supporting large-scale manufacturing.
Our Solution
Metanoia designed and developed a complete illuminated branding solution including:
- Custom Acrylic Light Guide.
- Diffused LED Lighting System.
- USB-Powered Electronics.
- 5V to 12V DC Boost Converter.
- LED Driver Circuit.
- Brightness Control.
- Custom PCB Design.
- Wiring Harness Assembly.
- Mechanical Integration.
- Manufacturing-ready Design.
The system delivers premium lighting performance while remaining compact, reliable, and easy to install across different Samsung TV models.
Main Features
Acrylic Light Guide
A precision-machined acrylic panel distributes LED light evenly across the entire illuminated logo, producing a clean and premium appearance.
Uniform Diffused Lighting
Special light diffusion techniques eliminate hotspots and provide smooth illumination across the complete branding area.
USB-Powered Operation
The module operates directly from the television’s USB port without requiring an external power adapter.
Integrated DC Boost Converter
A custom electronic board converts the available 5V USB supply into 12V required by the LED lighting system while maintaining high efficiency.
Automatic Operation
The illumination automatically turns on and off together with the television through the USB power source.
Compact Electronics
The custom PCB integrates:
- DC Boost Converter
- LED Driver
- Power Filtering
- Protection Circuitry
- Brightness Control
within an ultra-compact design.
Production-Ready Design
The complete solution was optimized for high-volume manufacturing with simplified assembly and consistent lighting quality.
Engineering Challenges
Uniform Light Distribution
Achieving consistent illumination across the acrylic panel required careful optical design and LED placement.
Efficient Power Conversion
Converting 5V USB to 12V LED while maintaining low power consumption and stable brightness required an optimized boost converter design.
Compact Integration
The electronics, wiring, and acrylic assembly were designed to fit within a slim enclosure suitable for retail TV displays.
Long-Term Reliability
The lighting system was engineered for continuous operation in commercial retail environments.
Development Process
1. Product Analysis
Retail display requirements, optical performance, and installation constraints were analyzed.
2. Optical Design
The acrylic light guide was designed to maximize light diffusion and eliminate brightness variations.
3. Electronic Hardware Design
A custom PCB was developed to manage:
- USB Power Input
- DC Boost Conversion
- LED Driving
- Brightness Control
- Protection Functions
4. PCB Design
The PCB layout was optimized for compact size, thermal performance, and manufacturing efficiency.
5. Mechanical Integration
The acrylic panel, LED strip, wiring, and PCB were integrated into a slim and elegant assembly.
6. Testing & Validation
The module underwent optical, electrical, thermal, and long-term reliability testing before production.
